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Production program | EXEM Steel

IMPROVED MACHINABILITY

Conventional steel contains a number of inclusions that have a negative impact on machinability.
During our CaSi treatment carefully controlled amounts of Calcium are added to steel in our ladle furnace at precisely correct temperatures. This process transforms hard Aluminium Oxides, which are a main cause of tool wear into plastic Calcium Aluminates with an outer layer of Calcium Sulphide. The Sulphide layer "melt" during machining to form a lubricating layer between the cutting tool and the component, resulting in better machinability.


SORTS OF EXEM STEEL GRADES AND PROPERTIES

Structural steels ranges from 0.1% to 0.6% in carbon contents and weldability is one of the most important requirements. Most structural steels are used in the "as rolled" condition, but occasionally they are quenched and tempered or case-hardened.

Grade Chemical
composition

% (min - max)
Remarks Machinability
V15
m/min
conventional/EXEM
St52-3 EX
EN S355J2G3
DIN St52-3N
UK 50D
FRA E36-4
C=0,13
Si=0,35
Mn=1,25
S=0,030
Can be nitride or case hardened 330/450
19MnVS6 EX
EN
DIN 19MnVS6
UK
FRA
C=0,18
Si=0,35
Mn=1,50
V=0,1
S=0,035
Can be nitride or case hardened 330/400

Machining steel is suitable especially for chip-cutting machining. It can also be used for forging. The steel is not usually included in its original form in the particular construction. Carbon content is between 0.20 - 0.60%.

Grade Chemical
composition

% (min - max)
Remarks Machinability
V15
m/min
conventional/EXEM
C22R EX
EN C22
DIN C22
UK 070M20
FRA XC18
C=0,21
Si=0,3
Mn=0,55
+ QT                          330/450
C35R EX
EN C35
DIN C35
UK 080M36
FRA XC38H1
C=0,35
Si=0,3
Mn=0,65
S=0,03
+ QT 320/420
C45R EX
EN C45
DIN C45
UK 080M46
FRA XC48H1
C=0,45
Si=0,3
Mn=0,65
S=0,03
+ QT
can be induction hardened
320/420

Quenched and tempered steel is used in cases where high strength and favourable toughness are required.
Carbon content is between 0.25 and 0.50%. These steels are normally supplied hot-rolled but are also available in a quenched and tempered condition.

Grade Chemical
composition

% (min - max)
Remarks Machinability
V15
m/min
conventional/EXEM
34CrNiMo6 EX
EN 34CrNiMo6
DIN 34CrNiMo6
UK 817M40
FRA 34CrNiMo6
C=0,34
Mn=0,70
Cr=1,5
Ni=1,5
Mo=0,22
(+ QT)                 150/190
42CrMoS4 EX
EN 42CrMoS4
DIN 42CrMoS4
UK 42CrMoS4
FRA 42CD4
C=0,45
Mn=0,75
S=0,03
Cr=1,1
Mo=0,22
(+ QT) 160/210


Case hardening steel is a mild steel with a low carbon content and is frequently machined for a particular component before being case hardened and ground to the final dimensions. Case hardening steels are ideal for components requiring a combination of properties such as abrasion resistance, toughness, resistance to impact and shock stress as well as fatigue strength.

Grade Chemical
composition

% (min - max)
Remarks Machinability
V15
m/min
conventional/EXEM
16MnCrS5 EX
EN 16MnCrS5
DIN 16MnCrS5
UK 590H17
FRA 16MC5
C=0,17
Si=0,25
Mn=1,2
Cr=1,1
S=0,03
can be case hardened 300/410
16CrNi4 EX
EN 16CrNi4
DIN
UK 637H17
FRA 16NC6
C=0,15
Si=0,3
Mn=0,85
Cr=0,8
Ni=0,9
S=0,03
  300/450


TOLERANCES AND OVALITY ACCORDING TO STANDARD

ROUND BARS
DIN EN 10278 (DIN 1013)

Diameter D
mm
Diameter tolerance
mm
Ovality
mm D1-D2 max
25 +/- 0,5 0,8
25 - 35 +/- 0,6 1,0
35 - 50 +/- 0,8 1,3
50 - 80 +/- 1,0 1,6
80 - 100 +/- 1,3 2,0
100 - 140 +/- 1,5 2,4

ROUND BARS
DIN EN 10278 (DIN 2077)

Diameter D
mm
Diameter tolerance
mm
Ovality
mm D1-D2 max
25 - 29,5 +/- 0,25 0,8
30 - 39 +/- 0,30 1,0
40 - 50 +/- 0,40 1,3
52 - 60 +/- 0,50 1,6
65 - 80 +/- 0,01 x D 2,0

For cross-sections from rd 25 - rd 80 mm:
Standard: Qmax = 0,004 x length
On special order: Qmax = 0,00125 x length

For cross-sections from rd 82 - rd 110:
Standard: Qmax = 0,0025 x length








   

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